Showing posts with label drone. Show all posts
Showing posts with label drone. Show all posts

Sunday, December 23, 2018

A Convergence of Technologies Will Create a New Age of Space Exploration


Small satellites.


A convergence of AI, micro-miniaturization, 3D printing, relatively inexpensive space launches, and thruster-on-a-chip technology will herald a new age of space exploration by corporations and governments alike. 

Think about all the things your smart phone can do. Now imagine a smart phone without a screen. All those thousands of emails are not clogging the system. The dozens of apps are gone, including the ones you actually use. Instead, there is a resident AI that sifts through all the sensors and comms, constantly evaluating status of the mission; whether to shut down and coast, make course corrections, or send in a status report to a remote user interface.  It is the captain of a twenty pound drone headed to an asteroid to check it out for precious metals, water, and other valuables. 



Micro-electro-mechanical system (MEMS) sensors and manipulators will augment the electronic circuits and software on this drone. MEMS gyroscopes and accelerometers power tiny GPS systems for cars and missiles. MEMS piezoelectronics allow inkjet printers to work properly. MEMS microphones populate mobile phones and autos. Silicon MEMS pressure sensors tell us the pressure in our tires and our bodies. There are tiny fluid pumps, ultrasound transducers, and scanners. Soon, all of these devices will become nano-electro-mechanical systems (NEMS), much smaller and requiring less energy. These devices will be incorporated into this new wave of robotic space drones along with new applications such as drilling into asteroids, ore assayer, and atmospheric analyzers. 


MEMS rheostat, about 500 microns in diameter.


Rocket Lab is turning satellite launching on its head by making smaller rockets that can launch more often and cheaper. It uses 3D printing to print out its rocket motors. It can print out one every 24 hours. It uses composite materials and electric fuel pumps to make the Electron rocket lean and efficient. The goal is to launch a 150 - 225 kg payload into space weekly. Soon, it will be carrying small, autonomous space vehicles to explore for asteroid treasure and do scientific surveys of planets and moons.


Electron rocket from Rocket Lab.


Once in orbit, these autonomous drones will need motive power to accomplish their missions, and this is where Accion Systems’ thruster-on-a-chip technology takes over. This is a new type of ion energy drive using an electrospray process to accelerate ions out of a specialized computer chip, creating thrust. It will do this as long as it has the ionic liquid propellant it needs; a non-toxic, non-flammable salt solution. It currently has a thrust density of 0.4 Newtons per meter squared with a theoretical limit of 10,000 Newtons per meter squared. 


Thruster chip from Accion Systems. 



With eight planets, 172 moons, a 150 million asteroids in the asteroid belt, 100 million icy objects in the Kuiper Belt, and an estimated one to ten trillion objects in the Oort Cloud, there are a lot of things in our Solar System to be investigated. Many of these things will have to wait on a small, long-lasting nuclear power systems to get to them, but nuclear fusion is only 30 years away (as it has been for the last 70 years). 

Asteroid mining will become to corporations what the California and Klondike gold rushes were to individuals. Dire news about peak this and peak that competing with stories of weather gone crazy and new warm temperature records every day will be further goads to looking off planet for energy and material resources. Some corporation will soon realize that a new gold rush is upon us. 



That corporation, which may currently be someone sitting around reading an online article right now, will begin making robot drones like Apple makes iPhones. You can buy a basic drone and then get accessories like location beacons to leave on asteroids, software to make a run at skimming the atmosphere of some large moon, storage for the return of ore samples, a small shielded capsule for Earth re-entry, or any number of useful and expensive iterations. 

It’s not something that can be done on the back of a napkin - maybe lots of napkins - but, given the progression of technology, major parts of it could be off-the-shelf. Currently, the largest piece of the puzzle is the AI software to carry out the mission from Earth orbit to, say, the asteroid Ryugu, take samples, and make it back.

The target product is a 20 pound drone that can go 50 million miles somewhere in space, do a survey, and come back. The Electron rocket is ready to take five at a time every week to their rendezvous with destiny. Need a napkin?

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Saturday, September 29, 2018

Sticking the Landing On Your Billion Dollar Asteroid


Spacecraft on an asteroid - courtesy Kevin Baird



Your autonomous drone is landing on Ryugu. Ryugu won’t be coming close to Earth again for another sixteen months. There are bills to pay that refuse to have another sixteen months tacked onto their due date. Ryugu is worth fourteen billion dollars in iron, nickel, cobalt, water, and some frozen gases. You can’t have your craft hopping around on the surface like the MINERVA II1A and MINERVA II1B minirobots launched from the Japanese space craft Hayabusa2 in September of 2018. It has to get down and stay down in a very fixed manner to do what has to be done to get that stuff back to market in Earth orbit.

It costs $4000 to recycle ton of plastic bags worth $500 on open market. 


How are you going to do that? This is how it will be done. The basic method goes back 200 years to the age of whaling. Yes, I’m talking about a harpoon, but much smaller and only slightly more sophisticated. For the purpose of describing this contraption, though, it will be referred to as a piton, a more accurate and modern label. 

The diagrams will be useful to look at along with the written description. They are all sectional views cut down the center of the mechanism. The piton mechanism will be powered by an explosive charge. Gunpowder would probably work, since it carries its own oxidizer and is perfectly capable of exploding in the cold vacuum of outer space. About a half inch or thirteen millimeters in diameter, it is made of tungsten carbide. A small diameter wire cable connects the piton to the drone through a small cable guide to a powered winch inside the drone. 






Once the drone is close to the surface of the asteroid, the solenoid trigger will hammer down on the firing pin, the charge will go off, and the back portion of the piton that fits in the barrel will be shot out like a large shotgun slug. Spring-loaded latches near the front of the piton have been held in place by a soft metal band around the shaft. This will be scraped off as the piton travels into the asteroid material, activating the levers. The piton will stop as the flange that restrained the coiled connecting wire hits the surface. The levers will expand outward and keep the piton from slipping back out of the hole it just made, much like the barb on a harpoon keeps it from backing out of a whale.

Paper bags take 5 X the water to make and 7 X the fuel to transport than plastic bags 


There will be four to eight such pitons. There would likely be redundant sets. If the first set does not work or is only partially successful, adjustments can be made and the second set then deployed. Once the piton is securely fixed, the winch begins to retract the excess wire rope until it is tight enough to hold the drone down without ripping out the piton. Now you can deploy those drills and hammers on the surface without your drone bobbing around like MINERVA IIs. 

What if the pitons don’t work? We’re talking billions of dollars. There should be a backup system. The backup for the pitons is a two part epoxy driven into place by a pressurized piston. Once again, the diagrams will be helpful. Basically, a two part epoxy is shoved through mixing vanes when a solenoid is triggered, allowing pressurized gas into the epoxy cylinder. The epoxy piston takes the mixing vanes with it as it shoves everything into a carbon fiber hood that is next to the asteroid’s surface. This hood is slotted to allow excess mixed epoxy to ooze out underneath. What is not shown in the diagrams are the carbon fibers attached to the inside of the hood to provide a good structural connection between the epoxy and the hood. If the piton charges haven't cleared dust and debris from the surface of the asteroid, the drone may have to squirt it with the rocket engines before repositioning for applying the epoxy. 





Once the epoxy is in place, heating elements in the form of wires attached to the carbon fiber hood provide enough heat to cure the epoxy. Two part epoxies can be engineered for outer space. One of the most stringent standards for such an epoxy is ASTM E595, which mainly concerns the outgassing of epoxy. That is not relevant for this application since the epoxy is outside of the spacecraft and the spacecraft is unmanned.

Why this concern for what seems to be a minor detail in the greater scheme of mining the asteroids? For one thing, there is no minor detail. They are all important. The idiom 'the devil is in the details' was originally, and more correctly, 'God is in the detail'. The secure and structurally sound placement of a craft against the surface of an asteroid is a very important prelude to actually being able to do work on that asteroid. It is one of the many tasks the autonomous drones will be asked to carry out. The success of these tasks will be reflected in the proper design of the tools we give these machines to work with. 

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